Production Incharge (Foam & Mattress)

Majesto Limited is looking for an experienced, technically sound, and results-driven Asst. Manager/Manager – Foam & Mattress Division to lead our expanding foam and mattress operations. In this role, your primary focus will be overseeing end-to-end production, quality control, and product development—delivering customized, high-density foam solutions for our internal furniture manufacturing (sofas, beds, chairs, and upholstery) alongside retail-ready mattresses and foam products for direct commercial sales.

Responsibilities:

• Oversee end-to-end daily manufacturing of PU foam blocks, memory foam, and spring mattresses (pocket & bonnell) to meet both internal furniture assembly demand and direct commercial sales targets.

• Collaborate closely with the Furniture Design and Production teams to develop custom foam grades, densities, and CNC-contoured shapes tailored specifically for Majesto’s sofa, bed, lounge, and office seating lines.

• Design, prototype, and launch market-competitive mattress lines (orthopedic, hybrid, luxury, and roll-packed) aimed at retail and B2B customers, ensuring strong product differentiation.

• Enforce strict batch testing across all output—verifying foam density, ILD (Indentation Load Deflection), compression set, resilience, and fabric finishing—for both internal furniture use and retail-ready mattresses.

• Forecast demand and coordinate with Procurement for chemicals (polyol, TDI, catalysts), spring units, ticking fabrics, and adhesives; optimize Bill of Materials (BOM) costs and minimize cutting/foaming wastage.

• Supervise preventive maintenance of foaming lines, CNC contour cutters, multi-needle quilting, and tape-edge machines while maintaining strict chemical-handling and workplace safety (EHS) compliance.

• Lead production engineers, floor supervisors, operators, and QC staff, while aligning production schedules with Sales, Supply Chain, and Furniture Assembly teams.

• 5 to 10 years
• The applicants should have experience in the following business area(s): Furniture Manufacturer, Manufacturing (FMCG), Plastic/ Polymer Industry

• B.Sc. in Chemical Engineering, Mechanical Engineering, Industrial & Production Engineering (IPE), Polymer Science, or a related discipline.

• Age 30 to 42 years
• Only Male

• Mobile bill,Performance bonus
• Lunch Facilities: Partially Subsidize
• Salary Review: Yearly
• Festival Bonus: 2